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Glossary of Rigging Terms and Definitions

Glossary of Wire Rope, Rigging, and Lifting Terms

Wire Rope Classifications

Wire ropes are classified by the number of strands as well as by the number of wires in each strand. For example, 6 x 7, 6 x 19, 6 x 37, etc., where the first number is the number of strands, and the second number is the number of wires in each strand. Note, however, that these are nominal classifications and may or may not reflect the actual construction of a given rope.
 

The 6 x 19 classification includes six strands with each strand consisting of 15 to 26 individual wires. The six strands of a 6 x 37 class wire rope are constructed of 27 to 49 individual wires. Other popular classifications include 19 x 7, 7 x 19, and 8 x 19.
 

Every wire rope has three basic components: the wires, strands, and core. The core may be either fibre (FC) such as sisal, manila or jute, or an Independent Wire Rope Core (IWRC), which is actually a smaller wire rope within the strands of the outer wire rope.
 

The wires themselves are predominantly high-carbon steel but may also be various other alloys or metals such as iron, stainless steel, Monel, or bronze. Carbon steel wire rope is manufactured in various grades, including Improved Plow Steel (IPS), Extra Improved Plow Steel (EIPS) and Extra Extra Improved Plow Steel (EEIPS), which designate the nominal strength of the wire rope. EIPS is the most commonly used and manufactured grade today.
 

While 6 x 19 ropes give primary emphasis to abrasion resistance in varying degrees, 6 x 37 ropes are important for their fatigue resistance. This fatigue resistance is made possible by the greater number of small wires per strand.

Rotation Resistant Wire Ropes

In an application where rotation-resistant properties are essential for rope performance, the 19 x 7 construction can be used. The rotation-resistant characteristic of this construction is achieved by laying six strands around a core strand in one direction, then laying 12 strands around the first operation in the opposite direction. Thus, when the rope is in tension, opposing rotational forces are created between the inner and outer layers.

Related Products & Services:

Aircraft cable is a common industry term for small diameter wire rope originally designed for aeronautical applications. It is a flexible and inexpensive cable used on winches, guy lines, and numerous other commercial, industrial, and marine applications. For corrosion resistance, aircraft cable is available with a zinc coating (galvanized) or in various stainless-steel alloys. Galvanized aircraft cable is also available with a flexible, PVC cover to extend the cable's life by protecting wires from abrasion, dirt, grit, and moisture, sealing in lubrication and reducing wear on sheaves and pulleys. The PVC cover also protects hands, clothes, and other materials with which the cable is in contact.

Acceleration stress - Additional stress imposed by an increase in the load velocity.

Aggregate strength - The wire rope strength derived by totalling the individual breaking strengths of the elements of the strand or rope. This strength does not recognize the reduction in strength resulting from the angularity of the elements in the rope or from other factors that may affect efficiency.

Alternate lay - Lay of wire rope in which the strands are alternately regular lay and lang lay.

Angle of loading - The inclination of a leg or branch of a sling measured from the horizontal or vertical plane, provided that an angle of loading of five degrees or less from the vertical may be considered a vertical angle of loading.

ANSI - American National Standards Institute.

API - American Petroleum Institute.

Armoured rope - See steel-clad rope.

ASME - American Society of Mechanical Engineers.

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